Products/Services
Our highly skilled team of manufacturing engineers, CAD/CAM designers, programmers, tool makers & precision machinists operate the latest generation of high-tech machines to design and deliver superior solutions
CNC MILLING
- 12 machines ( 4-Axis & 5-Axis machines)
- Components dimensions up to X: 2,500 mm, Y: 850 mm, Z: 850 mm
- Spindle specification up to 18,000 RPM, 110 KW, 840 NM
- Up to 250 racked tool positions
- Supported by 6 Conventional Milling Machines
CNC TURNING
- 16 machines
- Component dimensions up to L: 5,000 mm, Diameter: 550 mm
- Up to 12 tools on turret (including driven tools)
- Spindle specification up to 53 KW
- Supported by 11 Conventional Lathes
CNC TURN MILLS
• 3 machines ( 5-Axis Machines)
• Component dimensions up to L: 3000 mm, Diameter: 700 mm
DEEP-HOLE & GUN DRILLING
- 4 machines
- Component dimensions up to L: 3000 mm, Diameter: 400 mm
- Deep Hole Min Drill Size – Dia 25.4mm, Max Drill Size – Dia 250mm upto 4000mm lengths
- Gun Drilling Min Drill Size – Dia 6.35mm, Max Drill Size – Dia 25.4mm upto 1020mm lengths
SURFACE & HEAT TREATMENT
We are fully equipped to carry out the following surface & heat treatment in compliance with industry leading practices.
• Annealing
• Hardening
• Cleaning And Surface Preparation (Lapping & Rust Sand Blasting)
• Tempering
• Stress Relieving
• Gas & Pack Carburizing
• Gas Nitriding
PHOSPHATING
Our superior Phosphating services help clients extend tool life by protecting against corrosion and maximizing product performance. We currently provide two types of Phosphating coating to major OEMs in the Middle East
• Manganese Phosphating
• Zinc Phosphating
CYLINDRICAL & SURFACE GRINDING
- 6 machines
- Surface Grinding component dimensions - L: 1000 mm, Width: 300 mm, Height: 400mm
- Cylindrical Grinding component dimensions - L: 1000 mm, OD: 260mm, ID: 200mm
ELECTRIC DISCHARGE MACHINING (SPARK & WIRE EDM)
- 7 Machines – 4 Spark EDM & 3 Wire EDM
- Spark EDM: Max Table Movement – X Axis: 800 mm, Y Axis: 600 mm, Z Axis: 400mm
- Wire EDM : Max Bed Size - 900 mm x 600 mm; Max Height : 325mm (Component dimensions up to L: 1000 mm, Diameter: 500 mm)
DESIGN, MANUFACTURE & REPAIR OF PRESS TOOLS, MOULDS, JIGS & FIXTURES:
With over 21 years of experience in Tool & Die Making, our design capability is one of our core strengths. With a skilled team of engineers & designers, we offer sheet metal press tools & dies that are manufactured using the latest technology with innovative designs on licensed sophisticated design platforms such as PTC Creo, Pro E & AutoCAD to ensure international quality standards.
Our tools are known for their reliability, durability, smooth finish & unmatched quality. Owing to their dimensional accuracy, PTMF dies & tools are used in a variety of industries ranging from industrial construction, automotive, electronics & automation industries
INSPECTION CAPABILITIES
With the use of the latest technology & measuring instruments such as coordinate measuring machines (CMM), surface roughness measuring devices, digital height gauges and calibrated gauges by highly skilled & proficient inspectors adhering to global standards of inspection & complying with API Spec Q1 & ISO 9001:2008 QMS, Perfect Tools has raised the standard for quality for others to follow
Our versatile, cost effective and easy-to-use MIC TRAC calibration and gage setting systems produce accurate, repeatable, reproducible results that you can trust.
A separate Quality Control & Quality Assurance Department with 15+ trained inspectors ensures the 100% inspection of all parts